Case Study: How Advanced Gas Technologies Helped Polaris Industries Achieve High-Pressure Nitrogen Generation for Gas Assist Injection Molding

Polaris Industries, a global manufacturer of top-tier recreational vehicles, is also at the forefront of implementing cutting-edge manufacturing technologies. Central to this narrative is their adoption of gas assist injection molding, an intricate process requiring high-pressure nitrogen gas to craft complex plastic parts. Confronted by the need for a reliable and cost-efficient nitrogen supply in their northern Mexico facility, Polaris turned to Advanced Gas Technologies (AGT) for a solution—a move that stands as a luminary example of industrial ingenuity.

This case study recounts the collaboration between Polaris and AGT which spurred an innovative leap forward with high-pressure nitrogen generation for gas assist injection molding.

The Challenge: Finding a High-Pressure Nitrogen Generating System for Gas Assist Injection Molding

Polaris faced a number of challenges in its search for a high-pressure nitrogen generating system. Reliance on external nitrogen supplies was expensive and unreliable, as well as insufficient based on Polaris’ existing nitrogen purity, pressure, and flow requirements. These issues were augmented by the plant’s location in northern Mexico, with regional supply chain hurdles and the imperative to keep a minimal carbon footprint.

Polaris needed a system that wasn’t just about meeting the immediate demand but was scalable and ensured future-proof operations.

The Solution: A Turnkey High-Pressure Nitrogen Generating System from Advanced Gas Technologies

Polaris reached out to Advanced Gas Technologies, a leading provider of onsite nitrogen generating systems. After discussions and a review, AGT applied their expertise to deeply analyze and accurately quantify Polaris’ requirements. Central to their proposal was a state-of-the-art nitrogen generating system that featured:

• A nitrogen generator with upgraded control capabilities for remote monitoring
• A redundant booster compressor system including two 5,000 psig booster compressors that automatically alternate
• A high pressure nitrogen storage system

The comprehensive solution also included local technical support for Polaris’ onsite teams, ensuring seamless integration and operability.

The Results: A Cost-Effective and Problem-Free High-Pressure Nitrogen Generating System for Gas Assist Injection Molding

Installed and commissioned in early 2013, the system transformed Polaris’ production capabilities. Remarkable results included:

• Eliminated dependency on traditional nitrogen gas supply.
• Rapid ROI with the system paying for itself within the first year of operation.
• Permitted monitoring and performance tracking from any location.
• Consistent high-quality production ensured by the always-available high-pressure nitrogen.

Thanks to the system’s smooth operation, Polaris continues to create superior plastic parts for their recreational vehicles using gas assist injection molding today and has now installed AGT designed and supplied high pressure nitrogen generating systems in three different plants.

Contact AGT for Your High-Pressure Air or Gas Application

This case study tells an impressive story about how Advanced Gas Technologies is changing the game for factories that want to be more efficient, save money, and take care of the environment. With its own powerful nitrogen system, Polaris is able to keep coming up with new and innovative products using a manufacturing technique that uses nitrogen, all while being smart about money and the planet.

If your business needs a custom high-pressure nitrogen solution, Advanced Gas Technologies is ready to help with a free consultation and estimate. Contact us today for more information!