Nitrogen gas is a colourless and odourless inert gas that plays a crucial role in many industrial applications. It is used to displace oxygen to prevent combustion, as well as for cooling, packaging, and even welding.
Nitrogen is abundant in the earth’s atmosphere. There are many conventional options for procuring nitrogen commercially including purchasing nitrogen gas in high pressure cylinders, purchasing liquid nitrogen in dewars or bulk liquid nitrogen. The other method for supplying your nitrogen requirements is generating nitrogen gas on-site using a custom-engineered nitrogen gas generating system. The latter option allows businesses to have a reliable and very cost-effective source of nitrogen gas tailored to their specific needs, improving efficiency and productivity.
What Are Custom-Engineered Nitrogen Gas Generating Systems?
Custom-engineered nitrogen gas generators are highly specialized systems that are designed to produce pure nitrogen gas on small or large scale. There are two main technologies used to produce nitrogen gas from ambient air: pressure swing adsorption (PSA) and membrane separation.
PSA involves using a special adsorbent material called CMS to separate nitrogen and oxygen molecules from compressed air, while membrane separation uses a semi-permeable membrane to selectively filter out oxygen molecules from compressed air.
Both technologies have their own unique features and advantages, and the choice of which one to use will depend on factors such as the desired nitrogen purity, nitrogen discharge pressure and the nitrogen flow capacity of gas needed.
Types of Custom-Engineered Nitrogen Gas Generating Systems
Depending on your specific needs and preferences, you can choose from different types of custom-engineered nitrogen gas generating systems, such as:
- Skid-mounted nitrogen generators: These nitrogen generators typically feature a single-point electrical connection in and a single-point nitrogen connection out. They’re often used in industrial applications where large amounts of nitrogen gas are needed for processes such as blanketing volatile or flammable materials.
- Containerized nitrogen generators: These nitrogen gas generators are enclosed within a modified shipping container, which allows them to be easily transported from one location to another without the need for additional equipment or machinery. They are ideal for applications where large amounts of nitrogen gas are needed, but where in door space is limited.
What Are the Benefits of Custom-Engineered Nitrogen Gas Generating Systems?
Cost Savings
Custom-engineered nitrogen gas generating systems offer significant cost savings compared to other conventional sources of nitrogen gas supply. These systems allow businesses to produce their own nitrogen gas on-site, eliminating the need to purchase large quantities of nitrogen gas from suppliers. This reduces costs associated with transportation and storage of the gas, as well as greatly reduces the cost of purchasing the nitrogen itself.
Reliability
Custom-engineered systems are reliable and can be designed to meet a wide variety of needs. The systems can be adapted for use in industries and applications including food processing, chemical manufacturing, laboratories, and industrial manufacturing processes. Furthermore, these systems have been proven to provide consistent levels of nitrogen purity and nitrogen pressure over long periods of time.
Safety
The systems are safe for both personnel and equipment due to their closed-loop design that eliminates the risk of leaks or contamination from outside sources. They’re also equipped with safety features such as automatic shut-off valves that will stop the flow of nitrogen if the system detects an unsafe condition or pressure level within its piping network.
Environmentally Friendly
Custom-engineered nitrogen generating systems offer environmental benefits by reducing emissions associated with traditional methods of producing and transporting nitrogen gas from conventional suppliers. What’s more, they require less energy than conventional methods of nitrogen production, making them more energy efficient and helping to reduce overall carbon emissions into the atmosphere.
Continuous Supply
Another major benefit is that they provide a continuous supply of nitrogen gas at the required flow and purity without interruption or downtime due running out of nitrogen supply from conventional sources such as liquid tanks or cylinders containing compressed gases. As such, businesses can be confident that they won’t be left without a source of nitrogen at any given time should an issue arise with their current supplier or delivery method for conventional nitrogen supply.
Adaptable to Diverse Needs
Custom-engineered nitrogen generating systems are highly adaptable and can be tailored specifically for each individual business’s unique needs based on factors such as production volume requirements, desired purity level, etc. This allows businesses to customize their system to optimize performance while minimizing costs associated with purchasing pre-made gases from suppliers.
How to Choose the Best Custom-Engineered Nitrogen Gas Generators for Your Business
When it comes to selecting a custom-engineered gas generating system for your business, it’s important to keep several factors in mind. First and foremost, you need to consider the specific application that you’ll be using the system for. Will it be used for packaging, processing, or something else entirely? This will help determine the kind of system you need, including its capacity and output levels.
Secondly, you’ll need to consider the environment in which the system will be used. Is it an outdoor or indoor environment? Is the environment prone to temperature changes or other factors that can influence the system’s effectiveness?
Finally, your budget will certainly play a role in your decision-making process. Fortunately, there are a range of solutions available at different price points, so you can find a system that fits your needs and budget.
Also Read: How Nitrogen Generators Are Used in the Textile Industry
Where to Find the Best Custom-Engineered Nitrogen Gas Generating Systems?
It’s also important to seek a reputable and experienced manufacturer that can provide high-quality products and services. Advanced Gas Technologies can help guide you through the process to determine if one of our custom-engineered nitrogen gas generating solutions is right for your business.
Some of the features and benefits we have to offer include:
- A wide range of standard and customized systems using PSA or membrane technology.
- A team of expert engineers and technicians
- A global network of distributors and partners
- A first-class customer service department
Contact us today for more information or a quote!